Thermal Transfer Overprinter (TTO Printer)


FlexPackPRO® has a complete line of high-performance, cost-effective TTO printer perfect for printing variable date codes, barcodes, text and graphics on flexible packaging film, labels, on pouches, sheets, card stock and other materials. FlexPackPRO TTO printer systems integrate easily with new or pre-existing packaging lines and offer unmatched reliability.

The PouchMark® series is an all-in-one, turn-key system designed specifically to print variable data directly on to pre-formed pouches, bags, and sachets.  These table-top systems feature a range of integrated feeder systems to accommodate nearly any pouch, including gusseted or zipper bags.

  • Built with 7000 series aircraft-grade treated aluminum alloy and stainless steel.
  • Heavy-duty installation brackets and rollers crafted in-house to customer specifications.
  • Robust mechanical design requiring zero preventative maintenance.
  • Clutchless ribbon drive and tension control design maximizes up-time and long-term performance.
  • Superior Festo® pneumatics assure image quality control and longer printhead life.
  • Precision printhead assembly requires lower air pressure to achieve highest print quality.
  • 300dpi Kyocera® printheads on self-leveling mounts provide superior code quality.
  • Color LCD touchscreen controllers with WYSIWYG print preview come standard with all models.
  • Full-featured, highly intuitive ProCode image design software FREE with all systems.
  • Reasonably-priced ribbons, parts and service provide the industry’s lowest total cost of ownership.


PouchMark FLOW 2000 Series

Continuous Friction-Feeder Printing System

The FLOW 2000™ prints a 7-inch-tall stack of flat pouches (or cards) at a blazing-fast speed of up to 120 packs per minute.  And not just simple text or date codes – 1D, 2D and GS1 barcodes; logos and icons; incremental and database-fed variable codes…all at crisp and clear 300dpi resolution.

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PouchMark FLOW 3000 Series

Pick-N-Place Feeder  w/ Integrated Conveyor

The FLOW 3000™ is the perfect solution for printing variable codes directly onto pre-made zippered and gusseted pouches.  Print everything from nutrition panels, compliance data, logos, virtually any type of barcode and more, eliminating the need for pre-printed, hand- or machine-applied labels.

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PouchMark VERSA 

Modular Table Top TTO Print Station

Custom-printing directly onto pre-formed bags has never been easier!  Just choose a template from the touchscreen controller and press the integrated foot pedal for hands-free, perfect custom printing every time.  Logos, ingredients, barcodes, and more can all be built into one template and printed at once.

In addition, VERSA’s modular design allows the user to raise the printer and rubber print pad above the base, in order to open and slide more difficult multi-layered zippered or gusseted bags over the pad for best print quality.

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FlexPackPRO 130 Series

32mm Thermal Transfer Overprinters (TTO)

Small, economical, high-performance TTO coders for traditional date and lot coding on flexible packaging and labels.  Perfect for small packaging machines and labelers.

  • 32mm (1.3”) wide, 300dpi Print
  • Continuous & Intermittent Motion
  • Perfect for “small footprint” expiration dates and lot codes
  • High efficiency and reduced ribbon consumption

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FlexPackPRO 210 Series

53mm Thermal Transfer Overprinters (TTO)

Among the most popular TTO printers on the market, FlexPackPRO® 210 Series coders provide high-resolution barcodes, date codes, text and graphics in virtually any packaging and labeling environment.FlexPackPRO TTO 52MM Thermal Transfer Printer 1.2 Inches

  • 53mm (2.1”) wide, 300dpi
  • Continuous & Intermittent Motion
  • Highest-speed performance for heavy volume applications
  • Superior, cost-effective replacement for other brands of 53mm TTO

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FlexPackPRO 420 Series

107mm Thermal Transfer Overprinters (TTO)

For those applications requiring larger format codes, text and graphics, there is no better combination of performance and value than these outstanding 4.2” wide Thermal Transfer Overprinters.FlexPackPRO TTO 107MM Thermal Transfer Printer 4.2 Inches

  • 107mm (4.2”) wide, 300dpi Printhead
  • Continuous & Intermittent Motion
  • Print larger combinations of codes, logos, text and graphics
  • Up to 4.2” x 10” print area

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FlexPackPRO 500 Series

128mm Thermal Transfer Overprinters (TTO) 

Featuring a 5” wide, 300 dpi printhead—the 500 series models are perfect for even larger format applications, offering a print area of up to 5” x 8”!FlexPackPRO 500 TTO 128MM Thermal Transfer Printer 5.1

  • 128mm (5.1” wide), 300dpi Printhead
  • Continuous & Intermittent Motion
  • Largest TTO Print Area (5” x 8”)
  • Perfect for printing large graphics,  barcodes,  ingredients panels, nutrition statements

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FlexPackPRO Autobagger Printer 

Modular Printer Integration

Autobagger printer conversionOur Autobagger TTO models are specially designed to integrate easily into most stand-alone bagging systems! Rather than dealing with the expensive and tedious task of labeling products after they’ve been bagged, you can now integrate continuous TTO printing and coding directly onto your automatic bagging equipment, saving significant time and money.  It’s also an excellent, cost-effective alternative to other bag printer modules.  Systems accommodate up to a 4.2″ x 10″ print area.

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FlexPackPRO Unwind/Rewind System

Reel-to-Reel Print Station for Packaging Film

reel-to-reel packaging film printerThis automated FlexPackPRO printing station allows you to easily print variable information, date codes, graphics and barcodes on blank or preprinted packaging film. This offline reel-to-reel solution is an economical way to customize generic packaging film on-demand and greatly reduce your inventory of pre-printed material.  This robust system easily accommodates large diameter material rolls of film and other packaging materials like Tyvek.

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FlexPackPRO Traversing TTO Printer

Automated Multi-Lane Solution

Traversing TTO Printer for multi-lane packaging linesThis automated traversing system easily integrates into most flexible packaging machines to provide cost-efficient, multi-line printing of date codes, ingredients, logos, barcodes, and other variable information directly on to an array of packaging film. This system is available with our 1.3″ and 2.1″ printer models.  The FlexPackPRO traversing solution is perfect for thermoform, fill and seal machines requiring multiple print messages or images across the packaging film web.

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ProCode Software

ProCode Design Software comes FREE with every TTO Date Coder

The intuitive, Windows-based software enables users to easily create anything from a simple alphanumeric/numeric and variable data messages to sophisticated 2-dimensional bar-codes and graphics.  Every FlexPackPRO customer is given comprehensive training on ProCode, and our software support staff is always available to help.


  • WYSIWYG interface with previews
  • Full downloadable font support
  • Fixed, variable and merged text fields
  • Multiple graphic formats supported
  • Shift coding and real-time clock functions
  • Full rotational field orientation
  • Automatic “best before” date calculation
  • Scalable text with mirror/inverse printing
  • Flexible date and time formats
  • Text blocks, shape drawing and logo insertion
  • Incrementing/decrementing text, counters & codes
  • 5,000+ unique image file memory
  • RS232, Ethernet and USB connectivity




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