Thermal Transfer Overprinter (TTO)


FlexPackPRO® has a complete line of high-performance, cost-effective thermal transfer overprinters (TTOs) perfect for printing variable date codes, barcodes, text and graphics on flexible packaging film, labels, pouches, sheets, card stock and other materials. These TTO systems integrate easily with new or pre-existing packaging lines and offer unmatched reliability.


  • Built with 7000 series aircraft-grade treated aluminum alloy and stainless steel.
  • Heavy-duty installation brackets and rollers crafted in-house to customer specifications.
  • Robust mechanical design requiring zero preventative maintenance.


  • Clutchless ribbon drive and tension control design maximizes up-time and long-term performance.
  • Superior Festo® pneumatics assure image quality control and longer printhead life.
  • Precision printhead assembly requires lower air pressure to achieve highest print quality.
  • 300dpi Kyocera® printheads on self-leveling mounts provide superior code quality through every run.


  • Color LCD touchscreen controllers with WYSIWYG print preview come standard with all models.
  • Full-featured, highly intuitive ProCode image design software FREE with all systems.
  • Reasonably-priced ribbons, parts and service provide the industry’s lowest total cost of ownership.



FlexPackPRO 32MM Thermal Transfer PrinterFlexPackPRO 130 Series

32mm Thermal Transfer Overprinters (TTO)

•32mm (1.3”) wide, 300dpi Print
•Continuous & Intermittent Motion
•Perfect for “small footprint” expiration dates and lot codes
•High efficiency and reduced ribbon consumption

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FlexPackPRO TTO 52MM Thermal Transfer Printer 1.2 InchesFlexPackPRO 210 Series

53mm Thermal Transfer Overprinters (TTO)

• 53mm (2.1”) wide, 300dpi
• Continuous & Intermittent Motion
• Highest-speed performance for heavy volume applications
• Superior, cost-effective replacement for other brands of 53mm TTO






FlexPackPRO TTO 107MM Thermal Transfer Printer 4.2 InchesFlexPackPRO 420 Series

107mm Thermal Transfer Overprinters (TTO)

•107mm (4.2”) wide, 300dpi Printhead
•Continuous & Intermittent Motion
•Print larger combinations of codes, logos, text and graphics
•Up to 4.2” x 10” print area

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FlexPackPRO 500 TTO 128MM Thermal Transfer Printer 5.1 FlexPackPRO 500 Series

128mm Thermal Transfer Overprinters (TTO) 

• 128mm (5.1” wide), 300dpi Printhead
• Continuous & Intermittent Motion
• Largest TTO Print Area (5” x 8”)
• Perfect for large graphics,  barcodes,  ingredients panels, nutrition statements

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FlexPackPRO All-Electric Series Series

32mm & 52mm All-Electric

For low-volume applications in smaller facilities with little or no access to compressed air, these cost-effective, all-electric TTO units get the job done. These systems are available in continuous and intermittent print motions.  Perfect option for manufacturers looking to integrate in to a pre-existing labeling system.



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Tabletop TTO Print Station

Hand Feed | On-Demand 

Table Top TTO Printer from FlexPackPROThis complete, stand-alone option utilizes a manual feed and foot-pedal to easily print variable text, codes and graphics directly onto bags, pouches, cards, tags, chipboard boxes and more. This is an easy-to-use, out of the box printing solution is perfect for lower volume printing & coding needs.  Learn More






FCS-20 Print Station

Friction Feeder w/ Integrated Conveyor

Friction feeder print stationThe rugged, cost-effective  turn-key solution for printing date codes, barcodes, nutrition facts, ingredients, logos and other text and graphics. A friction feeder and short conveyor with average print speed of 30 pieces per minute. This automated system has a print area up to 107mm x 75mm (4.22” x 4.93”) and easily a broad variety of sheets, bags, sleeves, chipboard cards and boxes up 300mm x 250mm. Learn More




FCS-30 Print Station

Pick-N-Place Feeder  w/ Integrated Conveyor

Pick and place feeder for pouch and bag printerA leap forward precision feeding and printing. The FCS-30 contains a table top vacuum pick and place feeder connected to a modular TTO-mounted conveyor. Extraordinary print quality and coding versatility with a space-saving footprint. This system easily feeds zippered or gusseted pouches where traditional feeders struggle. Learn More





FCS-50 Print Station

High-Volume Pick-N-Place Feeder w/ Integrated Conveyor

Pick and place feeder for pouch and bag printerThe high-volume choice for automatic feeding and printing of virtually any type of bag or pouch, up to 15” x 15” in size (larger bags can be accomodated on a custom basis). Highly reliable vacuum pick and place system on wide belt feeds and prints up to 60 pieces per minute in continuous motion. Optional vertical feeder handles up to 6 feet of stacked packages, with up to 30 minutes of continuous run time. Print areas from 1.3” x 5” up to 5.1” x 8”, depending on printer model. Learn More




Traversing TTO Printer System

Automated Multi-Lane Solution

Traversing TTO Printer for multi-lane packaging linesThis automated traversing system easily integrates into most flexible packaging machines to provide cost-efficient, multi-line printing of date codes, ingredients, logos, barcodes, and other variable information directly on to an array of packaging film. This system is available with our 1.3″ and 2.1″ printer models.  This system is perfect for thermoform, fill and seal machines requiring multiple print messages or images across the packaging film web. Learn More





Autobagger TTO 

Modular Printer Integration

Autobagger printer conversionOur Autobagger TTO models are specially designed to integrate easily into most stand-alone autobagger systems! Rather than dealing with the expensive and tedious task of labeling products after they’ve been bagged, you can now integrate continuous TTO printing and coding directly onto your autobaggers, saving significant time and money.  It’s also an excellent, cost-effective alternative to other autobagger printer modules.  Systems accommodate up to a 4.2″ x 10″ print area. Learn More






TTO Unwind/Rewind System

Reel-to-Reel Print Station

reel-to-reel packaging film printerThis automated reel-to-reel printing station allows you to easily print variable information, graphics and barcodes on preprinted labels or packaging film. This offline solution is an economical way to customize generic packaging film on-demand and greatly reduce your inventory of pre-printed material.  This robust system easily accommodates large diameter material rolls of film and other packaging materials like Tyvek. Learn More





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ProCode Software

ProCode Design Software comes FREE with every TTO System

The intuitive, Windows-based software enables users to easily create anything from a simple alphanumeric/numeric and variable data messages to sophisticated 2-dimensional bar-codes and graphics.  Every FlexPackPRO customer is given comprehensive training on ProCode, and our software support staff is always available to help.


  • WYSIWYG interface with previews
  • Full downloadable font support
  • Fixed, variable and merged text fields
  • Multiple graphic formats supported
  • Shift coding and real-time clock functions
  • Full rotational field orientation
  • Automatic “best before” date calculation
  • Scalable text with mirror/inverse printing
  • Flexible date and time formats
  • Text blocks, shape drawing and logo insertion
  • Incrementing/decrementing text, counters & codes
  • 5,000+ unique image file memory
  • RS232, Ethernet and USB connectivity




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Continuous TTO

Intermittent TTO

Tabletop TTO Station

TTO-Mounted Feed Conveyor

TTO Unwind/Rewind System

Multi-Lane Traversing System