Direct-to-Pack Innovation
Reduce consumables and simplify workflows with high-speed direct printing systems
Advantages
TTO Advantages for Labels, Pouches, and Packaging
Our thermal transfer and direct-to-pack solutions combine precision printing, scalable automation, and cost-effective technology to help manufacturers achieve consistent results.
Line-Integrated Design
Engineered for seamless integration, our systems support continuous and intermittent motion, multi-row and high-volume workflows
Comprehensive Portfolio
From compact to large format and traversing systems, our solutions scale to match any packaging application
Solutions
Advanced
TTO Printing Solutions
Explore FlexPackPRO® and PouchMark® TTO printers, built for precise variable data printing and versatile pouch applications.
FlexPackPRO®
High-performance, cost-effective TTO printers designed for high-resolution variable data across flexible packaging applications
PouchMark®
Scalable, high-resolution pouch printing systems engineered to provide durable, permanent codes without pressure-sensitive labels
Products
Thermal Transfer Overprint (TTO) Solutions
Discover the capabilities of FlexPackPRO® and PouchMark®; engineered for high-speed thermal transfer overprinting, consistent ribbon management, and efficient integration with horizontal and vertical packaging systems.
130 Series TTO
FlexPackPRO® 130 Series
TTO is engineered for…
The FlexPackPRO® 130 Series TTO is engineered for small-format coding, providing precise 300dpi in a compact footprint. Best used for small packaging machines and labelers, the 130 Series TTO is an upgrade from hot stamp printers and roller coders.
Key features:
- 32mm (1.3″) wide, 300 dpi printhead
- Continuous and intermittent motion models
- Ideal for small “footprint” date and lot codes
- Reduced ribbon consumption
- Easy integration with packaging machines and labelers
210 Series TTO
FlexPackPRO® 210 Series
TTO is designed for…
The FlexPackPRO® 210 Series TTO is designed for demanding production environments, delivering durable barcodes, date codes, text, and graphics for high-speed, heavy volume packaging applications.
Key features:
- 53mm (2.1″) wide, 300 dpi printhead
- Continuous and intermittent motion models
- High-speed performance for heavy volume applications
- Broad model range, for entry-level to industrial systems
- Cost-effective replacement for other 53mm TTO brands
420 Series TTO
FlexPackPRO® 420 Series
TTO is engineered for…
The FlexPackPRO® 420 Series TTO is engineered for larger print applications, providing 4.2″ wide, 300dpi thermal transfer coding with flexibility and value.
Key features:
- 107mm (4.2″) wide, 300 dpi printhead
- Up to 4.2″ x 10″ print are for expanded content
- Ideal for variable ingredients and nutrition panel printing
- Print combinations of codes, logos, text, and graphics
- Continuous and intermittent motion models
500 Series TTO
FlexPackPRO® 500 Series
TTO is designed for…
The FlexPackPRO® 500 Series TTO is designed for the most demanding applications. Outperforming traditional systems with the largest TTO print area, the 500 Series provides industry-leading 5″ x 8″ print capability with 300dpi precision.
Key features:
- 128mm (5″) wide, 300 dpi printhead
- Largest available TTO print area: up to 5″ x 8″
- Continuous and intermittent motion models
- Consolidates logos, barcodes, date codes, and nutrition panels into one template
- Designed for large-format packaging applications
- Industrial-grade performance for complex variable data requirements
Multi-Lane Traversing TTO
FlexPackPRO® Traversing
TTO is a scalable…
The FlexPackPRO® Traversing TTO is a scalable solution for multi-lane coding, printing high-resolution codes, text and graphics across wide packaging webs in a single sweep.
Key features:
- 32mm (1.3″), 53mm (2.1″), and 107mm (4.2″) printhead widths
- Prints up to 24″-40″ across in a single sweep
- Automated traversing design for multi-lane production
- Ideal for thermoform, fill, and seal packaging machines
- Supports standard and X-Y motion (multi-row) mounting systems
FlowXT
PouchMark® FlowXT
delivers high-speed…
The PouchMark® FlowXT delivers high-speed, label-free direct-to-pack printing. Integrating feeding, sensing, and printing to provide 600dpi resolution data, the FlowXT eliminates pre-printed labels, rolls, and backing liner. The FlowXT is commonly used by producers, cultivators, agri-supply, roasteries, co-packers, and more.
Key features:
- Eliminates labels, liners, and related waste
- Up to 350-500 ft/min, depending on model
- 600dpi resolution with sharp text, barcodes, and graphics
- Full-color touchscreen user interface
- Standard 110/220 VAC, no plant air required
EdgeXT
PouchMark® EdgeXT
delivers high-volume…
The PouchMark® EdgeXT delivers high-volume, label-free pouch printing by integrating feed, print, and stack automation. The EdgeXT provides up to 60 PPM with large-load capacity and rapid touchscreen control. The EdgeXT is change-over friendly with inline-ready options, designed for demanding production environments like food & beverage, dry goods & snacks, medical & diagnostics, and more.
Key features:
- Up to 60 pouches per minute for high-volume
- High-resolution thermal inkjet (up to 600dpi)
- 250+ pouch load capacity for extended, uninterrupted runs
- Automated feed, print, and stack workflow
- 7″ color touchscreen with template-driven job recall
Our Process
Why Choose Pak-Tec For
TTO & Direct-to-Pack
-
01Purpose-Built SolutionsFrom compact 32mm coders to wide-format 128mm systems, our TTO lineup is guaranteed to match your exact print requirement. Get the right size solution for your line, while maintaining strong total cost of ownership. -
02High-Performance PrintingOur TTO systems perform in demanding environments. Designed for continuous and intermittent motion applications, they deliver crisp, high-resolution output for barcodes, text, logos, and variable data. -
03Advanced AutomationWith traversing and multi-lane capabilities, our TTO solutions support complex packaging environments such as thermoform, fill-and-seal, preform pouches, and multi-row web applications. -
04Future-Ready TechnologyOur TTO systems are an economical upgrade from hot stamp, roller coders, and eliminates other outdated technologies. With scalable models and wide print-area options, your system can grow with production demands.
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FAQs
Frequently Asked Questions
Find answers to common questions about our beverage packaging solutions and services.
Still have questions?
We’re here to help you with your inquiries.
Resources
Insights on Thermal Transfer
Overprint Systems
Expert perspectives on manufacturing technologies and operational strategies
End of Line Packaging Automation: A Buyer’s Guide
Key Takeaways Where End of Line Packaging Automation Pays Off If you run a packaging line,
Robotic vs Conventional Palletizers: How to Choose the Right System for Your Production Line
Key Takeaways There’s no universal winner. The right palletizer depends on your thro
Thermal Transfer
Find the Right
TTO that Fits
Your Business
Our experts will help you select the ideal TTO system tailored to your operational needs.
